就地清洁(CIP)、就地蒸汽(SIP)创新提高效率

就地清洗(CIP)和就地蒸(SIP) are essential pieces of the cleaning puzzle for manufacturing facilities, particularly in the 食品、饮料, 制药和生命科学 行业. 确保有一个干净的和, 在很多情况下, 无菌环境是保证产品安全的必要条件, 在这些设施生产的产品的保质期和价值.

Seiberling，一家澳门足彩app公司， was founded as a design 工程 firm with a unique focus on crafting hygienic solutions for complex manufacturing process systems. Developing innovative ways to incorporate the benefits of CIP 和 SIP into the appropriate environments has defined its work for more than 40 years.

“Our core business is designing for products that need a high degree of sanitation,” said Mike Byron, 澳门足彩app工艺工程设计总监. “我们的专长是了解这个过程, 但我们也整合了清洁和, 如果需要, 在制作过程中预先加入蒸汽，而不是在制作过程中添加蒸汽.”

It’s important to underst和 nuanced differences between clean-in-place 和 steam-in-place.

区分CIP和SIP

CIP generally 依赖于 water-based solutions coupled with cleaning agents to remove soiled portions of the broader system. Hygienically designed equipment can be CIP’d to remove soil 和 return the product contact surfaces to a “like-new” condition.

SIP uses high temperatures from steam to kill microorganisms 和 sterilize the various pipes, 过程系统的阀门和其他元件. 它通常与CIP一起使用. SIP需要大量的投资 在基础设施, 导致与设备维护和保养相关的更多开销. 它需要阀门, temperature sensors 和 steam traps to make sure it’s working properly 和 to ensure that the steam remains at a consistently high temperature to effectively 和 efficiently kill microorganisms.

尽管存在这些差异, 拜伦说，这两个过程有一些相似之处, 例如管道设计, 包括分支, 适当倾斜的管线和阀门和仪表的共同职责.

像这样, 设施的有效整合至关重要, 高效的清洁系统在规划期间, 流程系统的设计和构建. This can be challenging for clients who facing high dem和 和 need to get their product to market as soon as possible.

拜伦说, 然而, that finding the right balance between that dem和 和 need to properly plan 和 prepare a sound process system is imperative.

这是澳门足彩app独一无二的优势.

自动化是安全和生产力的关键

自动化也进一步提高了CIP和SIP的效率和安全性. 这些过程可能是危险的, 因为CIP有时可以依靠苛刻的化学试剂来清洁设施, 和 SIP operates under high pressure that must be carefully monitored 和 regulated. 作为其持续创新动力的一部分, 澳门足彩app has taken an intentional approach to managing these processes safely 和 securely.

Incorporating automated CIP 和 SIP into the process improves facility safety 和 效率. 自动化 can eliminate the need for plant personnel in various operations while still transmitting alarms 和 error signals well in advance of product quality being compromised.

进一步, 设施可以从正在进行的过程中移除单个设备, 适当清洁和/或消毒, 然后重新引入生产线. 这是可以计时的 doesn’t interfere with an existing product run 和 can be done in phases so the various elements to be cleaned don’t 导致产量损失 time – 和 lost money for the client.

拜伦说:“这种方法可以保持客户的生产线正常运转。.